ALUMINUM CLEANING FACTS
Cleaning Aluminum Engine Components. How to clean aluminum
engine components, mainly exterior unpolished heads, cylinders,
cases, etc., i.e. the stuff that gets really grungy and corroded
from years of leaking oil, road tar, salt, bugs, and neglect.
(Polished metal is a different subject although there is some
overlap.). Some of it is applicable to iron, too. Caveat: I have
not tried all of them, but you may benefit from my experience
Before beginning: WEAR EYE PROTECTION. WEAR SUITABLE PROTECTIVE
CLOTHING AND/OR BREATHING APPARATUS AS NECESSARY. WORK ONLY IN
WELL VENTILATED AREAS AND KEEP THE SOLVENTS AWAY FROM FLAME.
Also avoid getting the acids, carb cleaner, and gasket remover
on anything other than what you're cleaning and dispose of used
solvents, etc. in an environmentally responsible way.
- Normal wash: Good only for removing pure dirt and light
oil. Use your favorite cleaner (I prefer Dawn dishwashing detergent
over Simple Green or other "automotive" cleaners simply
because a strong detergent gets the most of this type of crud
off with the least effort.)
- Pressure wash: Removes heavier dirt and oil but not
any corrosion. Recommended only for whole engines. Avoid spraying
at any exposed seals (like around the countershaft or tachometer
pickoff, possibly the exhaust header seals, too). OK to hit normal
gaskets.
- Dishwasher: For individual pieces you get results similar
to a pressure washing. Of course cleans the insides of pieces
so be sure to blow air through passages to get out residual water.
Do or don't tell your spouse about doing this depending on which
path minimizes negative spousal reaction. (Mine was pretty skeptical
- sniffed the dishes that were in with the parts to see if they
smelled like oil.)
- Sand blasting: Sand (silica or carborundum particle)
blasting will seriously remove metal and leave an uncorroded,
but pitted surface. Particles may become imbedded in aluminum
if air velocity used is too great and/or the alloy is particularly
soft. Use with incredible care if at all, especially on pieces
with oil/water galleries. If you do, mask off all possible entrances
carefully since any grit that gets in will be difficult to completely
get out and any left in will likely destroy something in your
engine.
- Bead blasting: Small glass beads which shatter on impact
clean off surface crud and leave the aluminum looking like it
was tapped with a zillion microscopic ball peen hammers. Same
warning on keeping grit out of passages.
- Shell blasting: Ground up walnut (or other hard) nut
shells are the gentlest of the three blasting methods. Removes
crud and shallow corrosion and leaves the surface looking the
most like it originally did. Note that the blasting methods are
the only ones that will get corrosion off metal in the nooks and
crannies.
- Kerosene, paint thinner, gasoline, naphtha (in decreasing
order of flammability and increasing order of volatility, I think):
Use to remove oil, oily dirt, and tar. Use a wire brush or toothbrush
to assist in getting off thick gunk. Does nothing for corrosion.
Build/rent/buy a parts washer to speed cleaning of dissasembled
pieces.
- "Gunk" or equivalent: Gunk combines a petroleum-based
solvent and a detergent in one can. Does a pretty good job on
heavy dirt and light oil, nothing for corrosion. I think using
a heavy detergent wash to remove heavy dirt, then a separate treatment
of solvent to get heavy oil/tar off, and finally a second detergent
wash works better than trying to do it all in one pass.
- "Carb cleaner": is xylene and/or MEK (methyl
ethyl ketone), i.e. an active, very volatile solvent. Good for
getting the "varnish" and "paraffin" that
form on the inside (and outside) of carburetors from old gasoline.
Good as a general solvent, too.
- WD-40: The solvent doesn't work as good on varnish
as real carb cleaner, but of course WD-40 leaves the surface protected
due to the oils in it. Use it immediately after you have de-crudded
and brushed/blasted to keep surface shiny.
- Hydrochloric acid: (available as muriatic acid). Takes
off corrosion (not oily gunk), bubbling as it does so, but leaves
the surface dark gray. Use a stainless steel wire "tooth"
brush ($1 at your local car parts place) to expedite activity.
Don't use it unless you really like this color. Avoid the fumes.
- "Etching formula mag wheel cleaner": Available
in a spray bottle and labeled "B" on the ABCDE specifier
for automotive cleaning products, it contains phosphoric and hydrofluoric
acids and bubbles when applied. Use a stainless steel wire "tooth"
brush to expedite activity. Avoid the fumes. Leaves a dull light
gray finish which can be lightened up by wiping with a paper towel/cloth
immediately after brushing with the wire brush.
- Gasket remover: Water-based liquid that softens fiber
gaskets so they can be scraped off without damaging the machined
surfaces. I mention it here because I found two uses for it: 1)
it softens up the carbon and crud on the inside of the cylinder
head, the ports, and the valve heads, which eased scraping those
parts clean considerably. 2) It seems to soften/dissolve clear-coat
(and other paint as well - be careful where you paint/spray this
stuff!)
- Wire brushes: You can get ones that fit in your drill
and brush either circumferentially or radially and in different
wire thicknesses. I recommend the softest wire for aluminum. Also
get the wire "tooth" brush (and more than one) I mentioned
above. Look in the welding section of your hardware store if you
don't see them in the tools section. You can also mount a wire
wheel on your grinder for small parts. Frankly, wire brushing
(and blasting) are the only things I've found that clean off corrosion
and leave the surface bright. It's a lot of work and can't get
in the nooks and crannies but gives the best results. Clean surface
with solvent first to keep brush from simply smearing the crud
around.
- Scotch-Brite pads: Available in about 6 by 9 inch sheets
for a buck, they work well on clean, smooth aluminum to brighten
it up, not effective for rough-finished aluminum.
- Aluminum jelly: I tried this stuff years ago so don't
remember exactly what it is (more acid-based stuff, I guess) and
was disappointed in the results. But then perhaps that was when
I still hoped for some magic method that didn't involve elbow
grease.
Don't use steel wool on aluminum. Tiny bits of it will break off
and stick in the aluminum. These then rust and you are left with
"rusty aluminum
Additional non-aluminum specific cleaners:
3M metal-stripper-wheel. This is a round plastic sponge,
impregnated with abrasive grit, which you chuck into your electric
drill. These remove tar, paint, rust from steel frames, tanks,
panels. Probably a bit too abrasive for use on alloy, though.
With one of these wheels, you can remove all the paint from, say,
a gas tank without using any evil chemicals. It also removes surface
rust, leaving you with bare metal covered with a network of fine
scratches, ideal for paint adhesion. You then swab off your part
with "metalprep", wash it off with water, dry it thoroughly,
and paint away! That new paint will stick like glue!
Get yourself a can of "Carburetor & small Parts Cleaner".
This milky-white stuff will take the hide off an elephant. It'll
take carbon off the tops of pistons. It'll clean your carbs good.
Just don't put any non-metallic parts in it. You just dump your
castings, jets, etc. into the can ( get the kind that comes with
a dip basket ), and fish them out a half-hour or so later. Bright-squeaky-clean.
Another good carb cleaner is Berryman Chemtool. This stuff is
about as poisonous and flammable as gasoline, but at least it's
a good cleaner. Berryman's comes in a spray can, and its great
fun to spray it on a grease-and-varnish encrusted carburetor;
the stuff just liquefies and flows away. I personally use chemtool
to clean carbs I don't want to take apart or off.
Spray it heavily with Gunk and leave it covered over night, then
scrub with those plastic scratch pads. For the corrosion, Aluminum
Jelly works good, but do it after you rinse the engine cleaner
off.
In general, the rough cast cases clean up pretty well with some
aluminum cleaner or carb cleaner solvents available at auto parts
stores. Tide works OK, a brass bristle brush works really well.
You don't want to polish the cases with buffing wheel, etc. Polished
side covers, like most of the older British and Italian bikes
had, are fine, but polishing the engine cases themselves will
cause the engine to retain heat. If you do complete disassembly
and have stubborn corrosion/need for resurfacing, a bead blaster
with walnut shell grit works wonders. Finding someone to do this,
however, is often a bit of a trick.
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